Thursday, May 10, 2012

Update

Not much has happened lately as I have a lot going on a the moment, but I did spend an evening in the garage (therapy) breaking down the top end of the engine. Thinks looked pretty good and I am glad that I shouldn't have to bore it out. Just a quick hone and some cleaning and it should be good to go. I hope the bottom end is the same story.

Here are some pics. I share these not only for my own reference, but to help anybody else out there working on their 350 project.

Stator, nice and clean

Close up

Side view

Points

Points

Points

Camshaft and Timing Chain

Another view

Right side of Camshaft

Head removed exposing cylinders

Top view of cylinders

Side view of cylinders

Top view of head/valves

Bottom view of head/valves

Wednesday, February 22, 2012

Teardown Complete - February 2012

That's right, over the weekend I was able to complete the teardown process on my Cafe 350 project. I now have the bike broken down to it's basic parts, and ready for some up close and personal attention.  Here are some pics of the process, and I am sorry there are not more. I did take about 30 pictures, but most were blurry. Evidently my iPhone doesn't like my greasy fingers and this is its way of punishing me.

Top motor mount unbolted


Motor mounts, chain guard, chain and sprocket engine guard removed

Foot pegs, kick starter and brake pedal removed

Engine is out, the starter cable is still looped on the bike

Rear wheel before removal
Rear wheel and swing arm removed

Engine on workbench

Engine on workbench

Engine on workbench
Next up in the process is to tear down the engine and inspect it. It ran when I parked it, so I am hoping that it will just need to be cleaned up and reassembled with new gaskets and seals. I am also going to replace all the engine case bolts as they have a tendency to strip when removed. I do have an impact driver that will assist with this, but I doubt that I will get them all out unscathed.

Wednesday, January 18, 2012

Great Resoration Example

Found this post on a discussion forum of a restored 1970 CL350 just like mine. This individual went with an more accurate restoration, keeping true to the original CL350 with a few modifications. What drew me to this particular post is how well the engine case turned out. He blasted it with beads (glass?) and then painted an polished it. It really turned out great!

Here are a couple pics that I borrowed to show you what I mean.
Before
After Bead Blasting and De-greasing
Finished Result
I am very impressed these results and I have posted a reply to his post asking for more info on his process.

Sunday, January 15, 2012

Gas Tank

In the process of trying to clean up the fuel tank, I made very little headway with the traditional parts cleaner + nuts and bolts + shaking to remove the rust and sediment that was in the tank. So I thought I would try something different, sandblasting.

Since my intentions are to sandblast the paint off anyway, I was not concerned about a little over spray. So I gave it a whirl and I was very impressed with the results.

In fact, from what I can see, the tank looks brand new inside of it. Granted, I can only see half of the tank, as the filler opening is located on the right hand side, but I was not expecting such good results.

So I kept on going, and now the tank is clear and free of paint. I did learn that in the process of rinsing all the sand out, that the unprotected metal starts to rust fast. Just look at the pictures below to see what I mean.  The brownish yellow is the rust process beginning moments after rinsed and dried.




After the tank was dry and I took the above pictures, I then coated the inside and outside with WD-40 to prevent the tank from rusting any further. My plan is to re-sandblast or wet-sand prior to beginning the painting process, but that is months away.

Petcock Problems

I was in the process of cleaning the fuel tank when I discovered an issue with the fuel petcock.
The fuel petcock stem had a crack down the length of it. Not sure if I will replace this as it still functions. However, I have lost the ability to have a reserve, so I will have no warning if I am running low on fuel. I will look into my options, but I am guessing that I will just try and repair it.

See the picture below to see what I mean.

Friday, January 13, 2012

Teardown - January 2012

Let the tear-down begin. I tried to take pictures as often as I could, but my iPhone doesn't appreciate dirty fingers.
Seat off
Battery out, notice the mouse nest in the left air filter
Battery out
Right side air cleaner cover off
Left side air cleaner cover about to come off
Break time picture side

Break time front. Notice the snow behind it? Garage door open letting out the old gas fumes. Good thing it was 40 degrees out.
Break time left side

Right  side with no carb or exhaust
Left side with no carb or exhaust
Left side
Front with headlight removed
Right front
Right rear.

The only thing that I have did after this was drain the oil and then cleaned up my mess. My next step is to remove the engine.

Inspiration

Found this picture on a fellow CL350 Cafe Builder site and had to share it as inspiration!




This is gorgeous! I am not sold on the black, but I have actually been considering a white powered coated frame. You see, when I close my eyes and start daydreaming, mine is dark blue with white accents (think Shelby Cobra). I am also not sure about the Clip-Ons, ad I think I would prefer some Clubmans like this. Also, the seat is nice, but I would prefer a more curved one.

So many decisions, but luckily I still have plenty of time while I tear it down and evaluate it.